Flanged Instrument Isolation

Mono Flange Valves

Compact single and double block & bleed valves built into one ASME B16.5 flange — 1/2" to 2" sizes, Class 150 to 2500, for direct instrument isolation at the process nozzle.

Stainless steel mono flange block and bleed valves
Class 150 – 2500ASME B16.5 flange*
Product Overview

Single & Double Block and Bleed Mono Flange Valves

A mono flange valve combines a flanged process connection with one or two needle isolation valves and a vent / bleed valve in a single forged or bar stock body. It bolts straight onto a flanged pipe nozzle and gives a threaded outlet for a pressure gauge, transmitter or sampling line.

It replaces the traditional arrangement of a flanged gate or globe root valve followed by a separate needle valve and fittings. The result is far less weight and length on the nozzle, fewer threaded joints that can leak, and a hook-up that fits into tight spaces on skids and offshore modules.

  • Lower weight, shorter length
  • Fewer potential leak paths
  • ASME B16.5 flange drilling
  • Needle-type isolation & bleed
  • RF or RTJ facing
  • NACE & oxygen service options
Flange Size1/2" to 2"
Pressure Class150# to 2500# (ASME B16.5)
Instrument Outlet1/4" to 1" NPT / BSP
MaterialsSS 304 / 316 / 316L, Nickel Alloys
01
Types

Mono Flange Valve Types

SBB
Single block and bleed mono flange valve illustration

Single Block & Bleed

One needle isolation valve between the flange and the instrument outlet, plus a bleed valve to vent the instrument side. Suited to pressure gauges, switches and transmitters on general process duties where a single isolation barrier is acceptable.

1 block + 1 bleedCompactGauge & transmitter
DBB
Double block and bleed mono flange valve illustration

Double Block & Bleed

Two isolation valves in series with a bleed valve between them. With both blocks closed, the cavity is vented to prove positive isolation before the instrument is removed — the arrangement specified for hydrocarbon, toxic and high pressure service.

2 block + 1 bleedPositive isolationHigh pressure
02
Specifications

Technical Specifications

ProductMono Flange Valves — Single Block & Bleed, Double Block & Bleed
Flange Size1/2", 3/4", 1", 1-1/2", 2"
Pressure Class150#, 300#, 600#, 900#, 1500#, 2500#
Flange StandardASME B16.5; others on request
Flange FacingRaised Face (RF) standard; Ring Type Joint (RTJ) on request
Instrument Connection1/4" to 1" NPT / BSP female & others on request
Vent / Bleed Port1/4" or 1/2" NPT / BSP female
Max Working Pressure3000 / 6000 / 10000 PSI valve rating, limited by the flange class and temperature
Isolation ValveNeedle type, rising stem, non-rotating tip, back seated
PackingPTFE (standard), Grafoil, PEEK
Body MaterialsSS 304, SS 316, SS 316L, Inconel, Monel, Hastelloy C & others on request
OptionsOxygen service cleaning, NACE MR0175 / ISO 15156, PMI, TPI, Grafoil & PEEK packing
Testing & CertificatesHydrostatic shell & seat test, EN 10204 3.1 material certificate, third party inspection on request
03
Materials

Material Grades

Stainless Steel

SS 304 SS 316 SS 316L

Nickel Alloys

Monel 400 Inconel 600 Inconel 625 Hastelloy C-276
MaterialUNS No.Bar StockForgings
SS 304S30400ASTM A479 / A276ASTM A182 F304
SS 316S31600ASTM A479 / A276ASTM A182 F316
SS 316LS31603ASTM A479 / A276ASTM A182 F316L
Monel 400N04400ASTM B164ASTM B564
Inconel 600N06600ASTM B166ASTM B564
Inconel 625N06625ASTM B446ASTM B564
Hastelloy C-276N10276ASTM B574ASTM B564
04
Material Charts

Chemical & Mechanical Properties

GradeCMnSiPSCrNiMoOthers
SS 3040.082.001.000.0450.03018.0–20.08.0–10.5—N 0.10
SS 3160.082.001.000.0450.03016.0–18.010.0–14.02.0–3.0N 0.10
SS 316L0.0302.001.000.0450.03016.0–18.010.0–14.02.0–3.0N 0.10
Monel 4000.302.000.50—0.024—63.0 min—Cu 28.0–34.0, Fe 2.5
Inconel 6000.151.000.50—0.01514.0–17.072.0 min—Fe 6.0–10.0, Cu 0.50
Inconel 6250.100.500.500.0150.01520.0–23.058.0 min8.0–10.0Nb+Ta 3.15–4.15, Fe 5.0
Hastelloy C-2760.0101.000.080.040.0314.5–16.5Balance15.0–17.0W 3.0–4.5, Fe 4.0–7.0
Values in weight %. Single values are maximum unless stated. Limits as per the applicable ASTM bar stock specification.
GradeTensile Strength (MPa, min)Yield Strength 0.2% (MPa, min)Elongation (%, min)Hardness (max)
SS 30451520540201 HB
SS 31651520540217 HB
SS 316L48517040217 HB
Monel 40048017035—
Inconel 60055024030—
Inconel 62582741430—
Hastelloy C-27669028340—
Annealed condition, minimum values as per the applicable ASTM specification.
GradeDensity (g/cm³)Melting Range (°C)Key Characteristic
SS 3048.001400–1450General corrosion resistance, economical
SS 316 / 316L8.001375–1400Molybdenum for chloride & pitting resistance
Monel 4008.801300–1350Sea water, hydrofluoric acid service
Inconel 6008.471354–1413High temperature oxidation resistance
Inconel 6258.441290–1350High strength, crevice corrosion resistance
Hastelloy C-2768.891325–1370Severe oxidising & reducing chemicals
05
Dimensions

Size, Flange & Parts Tables

Flange Size × Pressure Class Availability

Flange Size150#300#600#900#1500#2500#
1/2"✓✓✓✓✓✓
3/4"✓✓✓✓✓✓
1"✓✓✓✓✓✓
1-1/2"✓✓✓✓✓✓
2"✓✓✓✓✓✓
Rating at 38 °C, SS 316 (bar)19.049.699.3148.9248.2413.7
Per ASME B16.5, Class 900 flanges in sizes up to 2-1/2" use the same dimensions as Class 1500. Ratings shown are for Material Group 2.2 (SS 316) and reduce with temperature.

Typical Flange Dimensions — ASME B16.5 (Reference)

SizeClassFlange OD (mm)Bolt Circle (mm)No. of HolesHole Dia (mm)Bolt Size (in)
1/2"150#9060.3415.71/2
1/2"300# / 600#9566.7415.71/2
3/4"150#10069.9415.71/2
3/4"300# / 600#11582.6419.15/8
1"150#11079.4415.71/2
1"300# / 600#12588.9419.15/8
1-1/2"150#12598.4415.71/2
1-1/2"300# / 600#155114.3422.43/4
2"150#150120.7419.15/8
2"300# / 600#165127.0819.15/8

Parts & Materials of Construction (SS 316 Valve)

No.PartStandard MaterialNotes
1Flanged BodySS 316 (ASTM A182 F316 / A479)One-piece body, RF or RTJ face
2BonnetSS 316Threaded and locked into body
3StemSS 316Non-rotating tip, back seated
4Gland PackingPTFEGrafoil or PEEK optional
5Gland NutSS 316Adjustable packing compression
6HandleSS 304T-bar; colour-coded dust caps on request
7Bleed Valve / ScrewSS 316Vents the instrument side or DBB cavity
8PlugSS 316Blanks the unused vent port
Flange dimensions are rounded values from ASME B16.5 for reference only; flange thickness and face-to-face length vary by class and model. Final dimensions are confirmed on the approved drawing for your order.
06
Applications

Where Our Mono Flange Valves Are Used

Pressure Transmitter Isolation

Primary Root Valve at Flanged Nozzles

Oil & Gas Production

Offshore Platforms & FPSOs

Refineries & Petrochemicals

Chemical Injection Points

Sampling Connections

Gas Processing Plants

07
Why Kalpataru

Features & Advantages

Lighter Nozzle Load

One compact body replaces a flanged root valve, nipple and needle valve, cutting the weight and overhang carried by small-bore nozzles.

Fewer Leak Paths

Integral valves remove the threaded joints between separate components — the most common source of fugitive emissions.

Proven Isolation

Double block & bleed design lets the cavity be vented to confirm both seats are holding before any instrument work begins.

Full Traceability

Heat numbers are marked on each body and recorded against mill certificates, with PMI and TPI available on request.

08
FAQ

Frequently Asked Questions

What is a mono flange valve?
It is a compact valve assembly with an integral ASME flange on the process side and a threaded instrument outlet, containing one or two needle isolation valves and a bleed valve. It performs the job of a flanged root valve plus a separate instrument valve in one body.
What is the difference between single and double block & bleed?
Single block & bleed has one isolation valve and a vent. Double block & bleed has two isolation valves in series with a vent between them, so the space between the seats can be depressurised and checked. DBB is normally specified for hydrocarbon, toxic and high pressure lines.
Which flange class should I specify?
Match the piping class of the nozzle you are bolting to — the mono flange must have the same size, class and facing as the mating flange. The valve internals are rated separately, so the lower of the flange and valve rating at your design temperature governs.
Do you supply RTJ face or special drillings?
Raised face is standard. Ring type joint facing, other flange standards and special outlet connections can be supplied on request. Send the line data sheet or drawing for a quotation.
09
Related

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Need Mono Flange Valves for Your Project?

Send flange size, class, facing, outlet connection and material — we will quote with drawings, material certificates and delivery schedule.