Instrument Manifold Valves
A manifold combines two, three or five needle-type valves in one bar stock body to isolate, equalise, vent and calibrate a pressure or differential pressure instrument. Replacing a hook-up of separate valves, tees and nipples with one block cuts the number of threaded joints, the space required and the time needed for installation.
Kalpataru manifolds are available for remote pipe mounting, direct flange mounting on DP transmitters with 54 mm (2-1/8") connection centres, and screwed male connection to the process. Each valve has a back-seating stem, adjustable packing and a locked bonnet, and every manifold is shell and seat tested before dispatch.
- Fewer joints & leak paths
- Isolate, equalise & vent
- 54 mm transmitter centres
- Remote or direct mount
- PTFE / Grafoil / PEEK packing
- 100% pressure tested
Manifold Valve Types
2 Valve Manifolds — Isolate & Vent
2VM 'R' Type
One block valve and one vent / drain / test valve with female process and instrument ports. Remote mounted on a 2" pipe or wall bracket for pressure gauges and gauge-pressure transmitters.
- End Conn.FPT
- Thread (FPT)1/4" to 1" NPT (Taper); BSPP / BSPT / ISO / Metric on request
- Test PressureUp to 10000 psi
- PackingPTFE (Grafoil for high temp)
- TypeRemote mounting type
- MOCSS 316, 304 / Brass / Alloy 400, 600, C276 / CS / PTFE
- Model No.MOC*-2VMR-IN*-OUT*-DRAIN*
2VM 'RM' Type
Remote mount pattern with a male process connection, so the manifold screws straight into a root valve or tapping and carries the gauge or transmitter on its female outlet.
2VM 'T' Type
Two valve manifold with a transmitter flange outlet that bolts directly to the instrument, removing tubing between manifold and transmitter.
- End Conn.FPT × Transmitter Flange
- Thread (FPT)1/4" to 1/2" NPT (Taper); BSPP / BSPT / ISO / Metric on request
- Out / ProcessTransmitter Flange (TF)
- Test PressureUp to 10000 psi
- PackingPTFE (Grafoil for high temp)
- TypeTransmitter mounting type (with PTFE seal ring & 2 bolts)
- MOCSS 316, 304 / Brass / Alloy 400, 600, C276 / CS / PTFE
- Model No.MOC*-2VMT-IN*-TF-DRAIN*
3 Valve Manifolds — Isolate & Equalise
3VM 'R' Type
Two block valves for the high and low pressure legs plus one equalising valve. Threaded inlets and outlets; remote mounted on a pipe stand with the transmitter connected by tubing.
- End Conn.FPT
- Thread (FPT)1/4" to 1/2" NPT (Taper); BSPP / BSPT / ISO / Metric on request
- Test PressureUp to 10000 psi
- PackingPTFE (Grafoil for high temp)
- TypeRemote mounting type. Available with drain plugs as optional
- MOCSS 316, 304 / Brass / Alloy 400, 600, C276 / CS / PTFE
- Model No.MOC*-3VMR-IN*-OUT*
3VM 'T' Type
Flanged outlet bolts directly to the DP transmitter flange; threaded process inlets take the impulse lines. Removes tubing between manifold and transmitter.
- End Conn.FPT × Transmitter Flange
- Thread (FPT)1/4" to 1/2" NPT (Taper); BSPP / BSPT / ISO / Metric on request
- Out / ProcessTransmitter Flange (TF)
- Test PressureUp to 10000 psi
- PackingPTFE (Grafoil for high temp)
- TypeTransmitter mounting type (with PTFE seal rings & 4 bolts). Drain plugs optional
- MOCSS 316, 304 / Brass / Alloy 400, 600, C276 / CS / PTFE
- Model No.MOC*-3VMT-IN*-TF
3VM 'H' Type
Compact in-line direct mount pattern with inlet and outlet both on 54 mm (2-1/8") centres, for close-coupled installation between the process connection and the transmitter.
- End Conn.Transmitter Flange
- Test PressureUp to 10000 psi
- PackingPTFE (Grafoil for high temp)
- TypeTransmitter mounting type (with PTFE seal rings & 4 bolts)
- MOCSS 316, 304 / Brass / Alloy 400, 600, C276 / CS / PTFE
- Model No.MOC*-3VMH-TF-TF
5 Valve Manifolds — Isolate, Equalise, Vent & Calibrate
5VM 'R' Type
Two block, one equalise and two vent / test valves in a remote, pipe-mounted body. Allows the transmitter to be vented, drained and calibrated in place.
- End Conn.FPT
- Thread (FPT)1/4" to 1/2" NPT (Taper); BSPP / BSPT / ISO / Metric on request
- Test PressureUp to 10000 psi
- PackingPTFE (Grafoil for high temp)
- TypeRemote mounting type
- MOCSS 316, 304 / Brass / Alloy 400, 600, C276 / CS / PTFE
- Model No.MOC*-5VMR-IN*-OUT*-DRAIN*
5VM 'T' Type
Five valve manifold with a flanged outlet for direct mounting on the DP transmitter. Common on orifice-plate flow metering where zero checks are frequent.
- End Conn.FPT × Transmitter Flange
- Thread (FPT)1/4" to 1/2" NPT (Taper); BSPP / BSPT / ISO / Metric on request
- Out / ProcessTransmitter Flange
- Test PressureUp to 10000 psi
- PackingPTFE (Grafoil for high temp)
- TypeTransmitter mounting type (with PTFE seal rings & 4 bolts)
- MOCSS 316, 304 / Brass / Alloy 400, 600, C276 / CS / PTFE
- Model No.MOC*-5VMT-IN*-TF-DRAIN*
5VM 'H' Type
Direct mount 54 mm centre pattern. Available as 2 block + 1 equalise + 2 vent, or 2 block + 2 equalise + 1 vent for gas flow service where the vent sits between the equalising valves.
Technical Specifications
| Product | Instrument Manifold Valves — 2, 3 & 5 Valve |
|---|---|
| Mounting Patterns | R — remote / pipe mount; RM — remote mount, male process end; T — direct flange mount on transmitter; H — direct mount, 54 mm (2-1/8") centres |
| Process & Instrument Connection | 1/4" to 1" NPT / BSP (1/2" NPT standard); transmitter flange per IEC 61518 with 7/16"-20 UNF bolting; others on request |
| Max Working Pressure | 3000 / 6000 / 10000 PSI (207 / 414 / 690 bar) depending on model and material |
| Packing | PTFE (standard, up to 232 °C), Grafoil (high temperature, up to 538 °C), PEEK on request |
| Seat | Integral metal seat (hard seat); soft seat on request |
| Body Materials | SS 304, SS 316, SS 316L, Brass, Monel 400, Inconel 600 / 625, Hastelloy C-276 & others on request |
| Accessories | 2" pipe mounting bracket with U-bolt, flange bolts, gaskets / O-rings, colour-coded handles |
| Options | Oxygen service cleaning, NACE MR0175 / ISO 15156 materials, PMI, TPI |
| Testing | Hydrostatic shell & seat test on every valve, pneumatic seat test on request |
| Certificates | EN 10204 3.1 material certificate, test certificate, third party inspection on request |
Manifold Selection Guide
| Type | Valves | Valve Functions | Mounting | Typical Instrument |
|---|---|---|---|---|
| 2VM 'R' | 2 | 1 block + 1 vent / drain | Remote, pipe / wall bracket | Pressure gauge, gauge-pressure transmitter |
| 2VM 'RM' | 2 | 1 block + 1 vent / drain | Remote, male process end | Pressure gauge, pressure switch, transmitter |
| 3VM 'R' | 3 | 2 block + 1 equalise | Remote, 2" pipe bracket | DP transmitter via tubing |
| 3VM 'T' | 3 | 2 block + 1 equalise | Flange to transmitter | DP transmitter (flow, level, filter ΔP) |
| 3VM 'H' | 3 | 2 block + 1 equalise | Direct, 54 mm centres | Close-coupled DP transmitter |
| 5VM 'R' | 5 | 2 block + 1 equalise + 2 vent | Remote, 2" pipe bracket | DP transmitter with in-situ calibration |
| 5VM 'T' | 5 | 2 block + 1 equalise + 2 vent | Flange to transmitter | DP flow transmitter |
| 5VM 'H' | 5 | 2 block + 1 eq. + 2 vent, or 2 block + 2 eq. + 1 vent | Direct, 54 mm centres | Gas flow metering |
Parts & Materials — Standard SS 316 Construction
| No. | Part | Material |
|---|---|---|
| 1 | Body | SS 316 (ASTM A479 bar / ASTM A182 F316 forging) / as ordered |
| 2 | Bonnet | SS 316 (ASTM A479) |
| 3 | Stem | SS 316, rolled threads |
| 4 | Seat | Integral metal seat; PTFE / PEEK soft seat on request |
| 5 | Stem Packing | PTFE (standard) / Grafoil / PEEK |
| 6 | Packing Gland & Gland Nut | SS 316 |
| 7 | Bonnet Lock Pin | SS 304 |
| 8 | Handle & Handle Screw | SS 304 T-bar, colour-coded dust caps |
| 9 | Flange Bolts (T / H type) | 7/16"-20 UNF, SS 304 or ASTM A193 B7 |
| 10 | Flange Seal (T / H type) | PTFE gasket / O-ring |
| 11 | Mounting Bracket & U-bolt (R type) | SS 304 / zinc plated carbon steel |
Material Grades
Stainless Steel
Nickel Alloys
Copper Alloys & Others
| Material | UNS No. | Bar Stock | Forgings |
|---|---|---|---|
| SS 304 | S30400 | ASTM A479 / A276 | ASTM A182 F304 |
| SS 316 | S31600 | ASTM A479 / A276 | ASTM A182 F316 |
| SS 316L | S31603 | ASTM A479 / A276 | ASTM A182 F316L |
| Monel 400 | N04400 | ASTM B164 | ASTM B564 |
| Inconel 600 | N06600 | ASTM B166 | ASTM B564 |
| Inconel 625 | N06625 | ASTM B446 | ASTM B564 |
| Hastelloy C-276 | N10276 | ASTM B574 | ASTM B564 |
| Brass | C36000 / C37700 | ASTM B16 | ASTM B283 |
Chemical & Mechanical Properties
| Grade | C | Mn | Si | P | S | Cr | Ni | Mo | Others |
|---|---|---|---|---|---|---|---|---|---|
| SS 304 | 0.08 | 2.00 | 1.00 | 0.045 | 0.030 | 18.0–20.0 | 8.0–10.5 | — | N 0.10 |
| SS 316 | 0.08 | 2.00 | 1.00 | 0.045 | 0.030 | 16.0–18.0 | 10.0–14.0 | 2.0–3.0 | N 0.10 |
| SS 316L | 0.030 | 2.00 | 1.00 | 0.045 | 0.030 | 16.0–18.0 | 10.0–14.0 | 2.0–3.0 | N 0.10 |
| Monel 400 | 0.30 | 2.00 | 0.50 | — | 0.024 | — | 63.0 min | — | Cu 28.0–34.0, Fe 2.5 |
| Inconel 600 | 0.15 | 1.00 | 0.50 | — | 0.015 | 14.0–17.0 | 72.0 min | — | Fe 6.0–10.0, Cu 0.50 |
| Inconel 625 | 0.10 | 0.50 | 0.50 | 0.015 | 0.015 | 20.0–23.0 | 58.0 min | 8.0–10.0 | Nb+Ta 3.15–4.15, Fe 5.0 |
| Hastelloy C-276 | 0.010 | 1.00 | 0.08 | 0.04 | 0.03 | 14.5–16.5 | Balance | 15.0–17.0 | W 3.0–4.5, Fe 4.0–7.0 |
| Brass C36000 | — | — | — | — | — | — | — | — | Cu 60.0–63.0, Pb 2.5–3.7, Fe 0.35, Zn Bal. |
| Grade | Tensile Strength (MPa, min) | Yield Strength 0.2% (MPa, min) | Elongation (%, min) | Hardness (max) |
|---|---|---|---|---|
| SS 304 | 515 | 205 | 40 | 201 HB |
| SS 316 | 515 | 205 | 40 | 217 HB |
| SS 316L | 485 | 170 | 40 | 217 HB |
| Monel 400 | 480 | 170 | 35 | — |
| Inconel 600 | 550 | 240 | 30 | — |
| Inconel 625 | 827 | 414 | 30 | — |
| Hastelloy C-276 | 690 | 283 | 40 | — |
| Brass C36000 | 338–469* | 124–310* | 18–53* | — |
| Grade | Density (g/cm³) | Melting Range (°C) | Key Characteristic |
|---|---|---|---|
| SS 304 | 8.00 | 1400–1450 | General corrosion resistance, economical |
| SS 316 / 316L | 8.00 | 1375–1400 | Molybdenum for chloride & pitting resistance |
| Monel 400 | 8.80 | 1300–1350 | Sea water, hydrofluoric acid service |
| Inconel 600 | 8.47 | 1354–1413 | High temperature oxidation resistance |
| Inconel 625 | 8.44 | 1290–1350 | High strength, crevice corrosion resistance |
| Hastelloy C-276 | 8.89 | 1325–1370 | Severe oxidising & reducing chemicals |
| Brass C36000 | 8.50 | 885–900 | Free machining, water & air service |
Connection & Dimension Tables
Connection Sizes & Centre Distances — Standard Models
| Type | Process Inlet | Instrument Outlet | Vent / Test Port | Connection Centres |
|---|---|---|---|---|
| 2VM 'R' | 1/2" NPT (F) | 1/2" NPT (F) | 1/4" NPT (F) | — |
| 2VM 'RM' | 1/2" NPT (M) | 1/2" NPT (F) | 1/4" NPT (F) | — |
| 3VM 'R' | 2 × 1/2" NPT (F) | 2 × 1/2" NPT (F) | — | 54 mm (2-1/8") |
| 3VM 'T' | 2 × 1/2" NPT (F) | Flange, 4 × 7/16"-20 UNF | — | 54 mm (2-1/8") |
| 3VM 'H' | 2 × 1/2" NPT (F) / flange | Flange, 4 × 7/16"-20 UNF | — | 54 mm both sides |
| 5VM 'R' | 2 × 1/2" NPT (F) | 2 × 1/2" NPT (F) | 2 × 1/4" NPT (F) | 54 mm (2-1/8") |
| 5VM 'T' | 2 × 1/2" NPT (F) | Flange, 4 × 7/16"-20 UNF | 2 × 1/4" NPT (F) | 54 mm (2-1/8") |
| 5VM 'H' | 2 × 1/2" NPT (F) / flange | Flange, 4 × 7/16"-20 UNF | 1/4" NPT (F) | 54 mm both sides |
Typical Overall Dimensions
| Type | Body Length (mm) | Body Width (mm) | Body Thickness (mm) | Height incl. Handles, Open (mm) | Approx. Weight (kg) |
|---|---|---|---|---|---|
| 2VM 'R' / 'RM' | 100 | 45 | 38 | 150 | 0.9 |
| 3VM 'R' | 150 | 76 | 38 | 175 | 2.0 |
| 3VM 'T' | 125 | 90 | 38 | 175 | 2.1 |
| 3VM 'H' | 110 | 90 | 38 | 175 | 1.8 |
| 5VM 'R' | 170 | 110 | 38 | 190 | 3.2 |
| 5VM 'T' | 150 | 120 | 38 | 190 | 3.3 |
| 5VM 'H' | 130 | 120 | 38 | 190 | 3.0 |
Pressure–Temperature Rating by Packing — 6000 PSI SS 316 Manifold
| Temperature | PTFE Packing (PSI) | Grafoil Packing (PSI) |
|---|---|---|
| -54 to 38 °C (-65 to 100 °F) | 6000 | 6000 |
| 93 °C (200 °F) | 5160 | 5160 |
| 149 °C (300 °F) | 4660 | 4660 |
| 204 °C (400 °F) | 4280 | 4280 |
| 232 °C (450 °F) | 3500 | 4130 |
| 316 °C (600 °F) | — | 3760 |
| 427 °C (800 °F) | — | 3460 |
| 538 °C (1000 °F) | — | 3280 |
Where Our Manifolds Are Used
DP Transmitter Hook-ups
Pressure Gauge & Transmitter Isolation
Orifice Plate Flow Metering
Tank Level Measurement
Filter Differential Pressure
Natural Gas Metering Skids
Boiler Drum & Steam Flow
Refinery & Petrochemical Units
Features & Advantages
Compact Hook-up
One block replaces several valves, tees and nipples — fewer threaded joints, fewer leak paths and faster installation.
Protects the Transmitter
The equalising valve prevents one-sided over-pressure of the DP cell during start-up, shutdown and zero checks.
Safe Valve Design
Back-seating stems, locked bonnets and adjustable packing on every valve in the manifold.
Tested & Traceable
Shell and seat tested before dispatch, with heat numbers linked to mill certificates. PMI and TPI on request.
Frequently Asked Questions
How do I choose between a 2, 3 and 5 valve manifold?
What is the correct operating sequence for a 3 valve manifold?
What do R, RM, T and H mean?
Are mounting brackets and bolts supplied with the manifold?
Related Products
034 Types
032 Types
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Double ferrule connectors, unions, elbows, tees and bulkhead fittings.
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